
Crankcase Head-Breather Kits
For the installation of HSR Carburetor Kits using the Mikuni K&N high flow filter on Big Twins and Twin Cam.
Part |
Description |
Price |
Buy |
KHS-020 | To mount HSR42/45 carb and filter to Evo Big Twins, does not include Z-brackets. (Note: Z-brackets are found in the Evo HSR Carb Kits). |
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KHS-030 | To mount HSR42/45 carb and filter to Twin Cam engine, includes the new chrome banjos, vent bolts and brackets. |
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Jet Assortment Kit for HSR42
This jet assortment kit contains 44 pieces in a special jet box. Included are 2 each 150 thru 170 (1 only 160) main jets, 2 each 22.5 thru 35 pilot jets (1 only 30), 1 each -95, -96 and -97 HSR42 needles, 2 each #60 a/p nozzles, needle clip and washers.
Part |
Description |
Price |
Buy |
KHS-025 |
HSR42 Jet Kit with box, 44 piece assortment. |
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KHS-045 |
HSR45 Jet Kit with box, 44 piece assortment. |
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KHS-048 |
HSR48 Jet Kit with box, 44 piece assortment. |
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HSR42/45 Carburetor Rebuild Kit
All the necessary parts and gaskets to freshen up an HSR42 or 45. Includes needle valve assembly, O-rings, gaskets and screws.
Part |
Description |
Price | Buy |
KHS-016 |
Rebuild Kit for HSR42/45. See |
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KHS-031 |
Rebuild Kit for HSR48. See |
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Optional and Replacement Parts
Part |
Description |
Price | Buy |
990-605-065 |
Short Idle Screw Adjuster(optional). Use spring from stock Idle Cable. |
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TM42/32 |
Long Idle Cable Adjuster(standard), does not include spring. |
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990-662-002 |
Choke Cable, enrichener. |
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HS42/001 |
Air Box Adapter, mounts to back plate with three screws. |
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HS42/002 |
Adapter Screws, use three per adapter. |
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HS42/003 |
O-Ring Seal for Airbox Adapter. |
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HS42/018-42 |
Rubber Flange Adapter, round inlet, 42mm black (with TMX/002-32 clamp). |
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HS42/018-45 |
Rubber Flange Adapter, round inlet, 45mm black (with TMX/002-32 clamp). |
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HS42/061-45 |
Intake Manifold for HSR42/45 mm, oval inlet, Evo style without hole. |
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HS42/061-45TC |
Intake Manifold for HSR42/45 mm, oval inlet , Twin Cam style with MAPS hole. |
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HS42/062-42 |
Rubber Flange Adapter, oval inlet, 42mm silver (with TMX/002-32 clamp). |
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HS42/062-45 |
Rubber Flange Adapter, oval inlet, 45mm silver (with TMX/002-32 clamp). |
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TMX/002-32 |
Clamp for rubber flange, stainless steel. |
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HS42/012 |
Air Filter, K&N 2.5 inch, standard in kits, washable |
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HS42/012-300 |
Air Filter, K&N 3.0 inch, high performance, washable |
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HS42/019 |
Bracket, air cleaner to head |
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RS36/47 |
Steady Plate, Air cleaner stud |
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RS36/37 |
Elbow, plastic, for breather hose to A/C |
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RS36/23 |
Bracket, choke cable to frame |
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HS42/006 | Air Cleaner Cover, chrome w/cutouts | ![]() |
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HS42/021-250 | Air Cleaner Cover, chrome wo/cutouts | ![]() |
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KHS-028 | Chrome Carb Top Coverwo/Mikuni logo | ![]() |
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KHS-029 | Chrome Carb Top Coverw/Mikuni logo | ![]() |
Jetting Parts
High speed (main), low speed (pilot) jets, needles and accelerator pump nozzle for the HSR42/45 carburetors.
Part/ Size |
Description |
Price | Buy |
VM28/486 | Pilot Jets, size range 20 to 50 (2.5 increments) | ![]() |
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N100.604 | Main Jets, size range 150 to 200 (2.5 increments) | ![]() |
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J8-8DDY01 | HSR42 Jet Needles, size -95,-96,-97 and-98, standard in HSR42 is -97 | ![]() |
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J8-8CFY02 | HSR45,48 Jet Needles, size -95,-96,-97 and 98, standard in HSR45 is -96. | ![]() |
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TM42/11 | Accelerator Pump Nozzle, size -50, -60,and -70, standard is -70 | ![]() |
Throttle Cables
HSR42/45 Carb Kits sold from 1994 to1999 required special Mikuni throttle cables (LH throttle crank). HSR42 carbs manufactured after May 1999 (RH throttle crank with plastic wheel), and HSR45 manufactured after March 2000 use stock Harley-Davidson cables.
Part |
Description |
Price | Buy |
HS42/028-A | Open (Throttle) Cable, 1970 to 1995, 38 inch screw-in type. | ![]() |
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HS42/029-A | Close (Idle) Cable, 1970 to 1995, 38 inch screw-in type. | ![]() |
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KHS/039 | Open (Throttle) Cable, 1970 to 1995, 47 inch screw-in type. | ![]() |
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KHS/040 | Close (Idle) Cable, 1970 to 1995, 47 inch screw-in type. | ![]() |
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KHS/043 | Open (Throttle) Cable, 1996 to present, 38 inch push-in type. | ![]() |
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KHS/044 | Close (Idle) Cable, 1996 to present, 38 inch push-in type. | ![]() |
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KHS/041 | Open (Throttle) Cable, 1996 to present, 47 inch push-in type | ![]() |
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KHS/042 | Close (Idle) Cable, 1996 to present, 47 inch push-in type. | ![]() |